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Fabrication of Tailor-Made Metallic Structures for Lightweight Applications and Mechanical Behaviour

Fabrication of Tailor-Made Metallic Structures for Lightweight Applications and Mechanical Behaviour
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Author(s): R. Ganesh Narayanan (Department of Mechanical Engineering, Indian Institute of Technology, Guwahati, India), Perumalla Janaki Ramulu (School of Mechanical, Chemical and Materials Engineering, Adama Science and Technology University, Adama, Ethiopia), Satheeshkumar V. (Department of Production Engineering, National Institute of Technology Tiruchirappalli, India), Arvind K. Agrawal (Madanapalle Institute of Technology and Science, India), Sumitesh Das (Research and Development, Tata Steel Limited, Jamshedpur, India), Ajay Kumar P. (Department of Mechanical Engineering, Indian Institute of Technology Tirupati, India)and V. Vishnu Namboodiri (National Institute of Construction Management and Research, Hyderabad, India)
Copyright: 2022
Pages: 46
Source title: Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials
Source Author(s)/Editor(s): Kaushik Kumar (Birla Institute of Technology, India), B. Sridhar Babu (CMR Institute of Technology, India)and J. Paulo Davim (University of Aveiro, Portugal)
DOI: 10.4018/978-1-7998-7864-3.ch011

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Abstract

Tailor-made metallic structures are fabricated by welding, adhesive bonding, and mechanical joining methods. Here the aim is not only to fabricate lightweight structures, but also to develop novel methods of joining. Lightweight structures are advantageous in several ways including reduction of fuel consumption and vehicle emissions. Developing novel methods of joining is advantageous due to the possibility of joining of dissimilar materials, improved mechanical performance, and microstructures. In the chapter, initially, tailor-welded blanks (TWB) are introduced, and after that, fabrication of TWBs by laser welding, friction stir welding, and friction stir additive manufacturing are elaborately discussed. Some critical issues in modeling the deformation during fabrication of TWBs is also discussed. A brief account of mechanical behavior of adhesive bonded sheets and mechanical joining are presented in the later part.

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